Valve Spring Free Length max 38. Remove the four cap screws securing the driven sprocket to the sprocket hub; then remove the sprocket from the axle. Step-by-step procedures and detailed illustrations guide you almost anything task you would ever need to perform on your unit. Using a hose, pressure-wash the radiator to remove any debris preventing air flow. Remove the negative cable from the battery; then remove the positive cable. Check the thickness of each of the brake pads as follows. The engine should always be warm when the oil is changed so the oil will drain easily and completely.
Apply engine oil to the threads; then install the. Install the arms to the frame with the pivot cap 9. Remove the lower engine protective cover 1 ; then drain the oil from the crankcase. Tighten the lock nut securely. Throttle lever in the full-open position. Remove the two nuts securing the fuel valve; then remove the valve.
I'll probably be asking questions about this project. Cap Screw clutch lever cable 4 ; then remove the clutch 5. Drive Plate fiber Thickness min 2. Install the seat making sure the seat is properly secured. Soak for 30 minutes; then rinse with fresh parts-cleaning solvent.
Install the seat making sure the seat is properly secured. Remove the cam chain tensioner 4 and the cam chain 5 ; then remove the oil pipe 6. A fire hazard could materialize. Lower rear and lower front. Refer to the tappet shim selec- tion table for details. Make sure that the numbered side is directed toward the tappet.
Bend the washer over securely engaging the flat of the nut. It has 77 hours and 443 miles on it. Remove the engine sprocket cover; then remove the engine sprocket with the drive chain. Install and secure the cover; then slowly compress the brake lever several times. Using a suitable bearing remover, remove the pivot bearings;. They are precision- made to ensure high quality and correct fit.
Provides important safety information, service and maintenance schedules, storage information and recommendations for appearance care. Replace - service piston - cylinder 2. Damage from aging may not always be visible. Install the spark plug and tighten to specifica- tions; then install the timing inspection plug. Burnishing Brake Pads Brake pads both hydraulic and auxiliary must be burnished to achieve full braking effectiveness. Care must be taken whenever handling a battery. To bleed the front brake system, use the follow- ing procedure.
If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently. See Section 2 for all adjustments. Locate and remove the master link chain con- nector link ; then remove the drive chain. Repair - replace brushes 4. Wash the bearings with solvent and lubricate pressed air;. All materials and specifications are subject to change without notice.
Install new O-rings in the water pump housing; then install the water pump with impeller into the clutch cover. Compress the brake lever several times to check for a firm brake. If excessive play is noted, the bearing must be replaced. Drain the engine oil from the oil tank; then drain the coolant from the radiator. Reverse Selector Cable End F.