After the engine has started, fold the kick-start lever into place. Wash the foam filter in warm soapy water, then rinse and let it dry. Remove spark plug high tension lead. Suspension Spring Adjustment The rear spring preload can be adjusted on both 50cc and 90cc models. Disconnect the red positive + battery cable last. I'm lost, any help would be greatly appreciated. Remove the seat to access the battery.
When reinstalling the battery, always connect the negative black cable last. We don't want to fool you so we say that all the above manuals are one and the same. I don't know anything about it. To make preload adjustments, turn the adjuster cam to increase or decrease the amount of preload. Fill the tank to the bottom of the filler neck.
In the electrical sense, ohms, resulting in energy conversion to heat. Model: Polaris Sportsman 90 2009. If the chain needs adjustment, use the following procedure. Resistance: In the mechanical sense, friction or load. Stop the engine and inspect for leaks.
Please Click Here Then Get More Information. Inspect the rear shock and spring to ensure proper function. Filling over the normal operating range could cause a mist of oil to enter the air box. In pdf format, no special software is needed to download and view a manual. Gasoline powered engine exhaust fumes are poisonous and can cause loss of consciousness and death in a short time.
Said we could have it and it was just taking up space at his place. I have a 2002 manual, but it looks like I have some differences in wiring. Loosen the adjustment nut on in—line cable adjuster. Always check throttle cable freeplay after adjusting idle speed and adjust if necessary. End Seals: Rubber seals at each end of the crankshaft. Maintenance intervals in the following chart are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Please watch the following video for a quick overview of our business.
Repeat inspection for inner tie rod end on steering post. Stop turning at this point. Check fuel tank, crankcase, carburetor, battery and transmission vent lines for signs of wear, deterioration, damage or leakage. Aerosol 2871951 Loctite Threadlock 262 50 ml. Cover every aspect of repair from engine overhaul to maintenance , includes troubleshooting information. Polaris measures chain length in number of pitches. Inspect the drained fuel for water or sediment.
Do not remove the battery cap strip to check acid level or add water once the battery have been activated. Keywords: polaris, sportsman, 50, 90, 250, 400, 450, 500, 600, 700, 800, efi, predator, big, boss, 6x6, magnum, scrambler, sportsman, trail, blazer, trail, boss, xplorer, xpress, boss, cyclone, magnum, sport, sportman, boss, xplorer, xpress, 3, 4, 6, wheel, drive, 2wd, 4wd, atv, quad, trike, repair, service, shop, workshop, manual, shop, service, guide, online, download, cyclepedia, troubleshooting, free, look, view, pdf, haynes, clymer, 2013, 2012, 2011, 2010, 2009, 2008, 2007, 2006, 2005, 2004, 2003, 2002, 2001, 2000, 1999, 1998, 1997, 1996, 1995, 1994, 1993, 1992, 1991, 1990, 1989, 1988, 1987, 1986, 1985, 1984, 1983, 1982, 1981, 1980, 1979, 1978, 1976, 1975, 1974, 1973, 1972. Service the brakes when brake lever travel reaches the total lever travel measurement listed in the table below. Watt: Unit of electrical power. Rinse well with tap water and dry off with clean shop towels. Standard Torque Specifications The following torque specifications are to be used as a general guideline. I am wondering if you have the service manual to the 2002 polaris sportsman 500???? Look for a sharp outer edge with no rounding or erosion of the electrodes.
Can be saved to your computer forever. Remove the drain plug and allow the lubricant to drain completely. Chain Pitch: Distance between chain link pins No. Drive Chain Inspection - 50cc Models 1. Reinstall the tube and clamp.