Manuals and Parts Diagrams and other useful stuff Formula Brake Components as used on the 2012 Gas. When engine is cold check the oil level by means of porthole A A A A A. You will be able to use the search function to browse the manual and print out your needed pages. During as- sembly these two marks must remain on the same side of the pump and must always face towards the inside of the pump housing. Come and say hi on Google+ or.
Unhook the two springs in front of the cylinder head A. To perform the check, simply slide off the electrical connection tube and unscrew the spark plug. Refit all the parts and tighten the plug to 15 Nm. Naturally I would be glad to pay a dealer for a proper service manual, I just can't get anyone who has one to sell. Fit the tensioner body and its gasket, retaining it with M6x16 bolts tightened to 8 Nm.
Beta Rev 3 Manual - posted in Beta: I have bought a Beta 200 1999. Manual 0 Manual; Automatic 0 Automatic; Other 0 Other; Engine size. These pads should have at least a 2 mm Iayer of Iining. If this does not happen, replace the spring. Then check that the decompressor mass returns automatically to its initial position af- ter being displaced. Rev 4 2008 Engine Rev 4 2008 Frame Rev 3 2004 Rev 3 2003 Rev 80 2003 Rev 50 2003 Mini Trial 2003 Rev 3 2002 Rev 50 2002 Rev 3 2001 Rev 3 2000 Techno 1999 Techno 1998 Techno 1997 Techno 1996 Techno 1995 Techno 1994 Synt 1992-93-94 Zero 1993. Remove the camshaft and its bearings from the head, taking care not to let the camchain fall into the timing case.
The oil level must be always visible from the porthole. The oil level must never be below half the tank capacity. Free Beta Motorcycle Service Manuals for download. If this operation is difficult, it should be carried out with the aid of a rubber hammer by tapping on the fins on the left-hand side of the engine to help in detaching the cover from the head. For camshaft inspection and dis- mantling, refer to what is said in the chapter on as- sembly.
Before refitting the bearings, check the state of wear of the revolving parts and make sure that the balls run correctly in their tracks in the bearing. It has been written with the objective of making known, and comprehensible, the opera- tions involved in the inspection, maintenance and repair of the motorcycle it deals with. Remember to grease the outer surface to facilitate seating. By applying the knowledge in this service repair manual, any owner will be able to make the right decisions about what they need to do to maintain and repair their machine. Fit the ball bearings into their housings main bearing 1, main- shaft bearing 2, layshaft bearing 3, gear selector drum bearing 4 , and drive them home with a press and suitable mandrels, taking care that the crank- case is resting on a flat surface throughout. Check the wear on the guides in the selector drum.
Under the heads of the screws fit the two plates 13 for anchoring the ex- haust collector support springs. Use a surface plate and a dial gauge to measure for flatness. Threadlocker Blue Make sure that the oil pump housing is free from scoring and signs of seizure. Check for damage to the O-rings, and replace them if necessary. Wait a few minutes and then check the oil level in the sightglass located in the clutch casing right- hand side of the engine.
Unscrew the bolts 1 retaining the clutch springs 3 in diagonal sequence to prevent the friction plates 8 from jamming when the springs are re-. The pumps have reference marks both on the outer rotor A and on the inner rotor B. The upper caps differ from the lower ones in that they have a more marked bevel on the opposite side to the spring. Loosen the clamp A which secures the rubber sleeve to the filter box and pull the carburettor backwards see the arrow in the illustration until the carburettor is completely disconnected from the rubber flange. Insert the rocker spindles 8 with the cutouts A adjacent to the straight-through holes B for the cylinder-head hold-down bolts, and with the end containing a threaded hole facing outwards. When fitting the main bearing, use a pad on the opposite side to avoid putting excessive stress on the flat surface of the housing under the load from the press. Then secure the oilseal with its retaining plate and tighten the screws to a torque of 3 Nm, after applying medium- strength thread lock.
Service Bulletin: Kickstart alignment on older Gas Gas non- Pro motors. Hi, the manual on the Beta site is for the 2006 model. Using a screwdriver, release the tabs on the tabwasher 10. In this way, you can take off the cylinder and pis- ton together without having to split them. .