Turn in Chain slack is decreased. Contact should be made only with the outer race. Install: Dowel pins Gasket Stater clutch cover New Stater clutch cover Bolts Stater Clutch Cover : 10 Nm 1. No guarantee for handling characteristics can be given if tire combinations other than what is approved are used on this motorcycle. Tire inflation pressure should be checked and adjusted when the temperature of the tire euqals the ambient air temperature. Lock tab s should be bent along the bolt or nut flat s after the bolt or nut has been pro- perly tightened.
Wiring connection lead at the bulb socket connector. Push Lever Assembly and Boll Screw Housing 1. The only software needed is adobe reader which can be downloaded for free. Never disconnect the main switch coupler by pulling the leads. Measure the resistance at each temperature as tabulated. Tighten the axle nut to specification, while pushing up or down on the chain to zero slack. Move the swingarm from side to side.
Starting circuit cut-off relay 12. If there is any binding, remove the steering stem assembly and inspect the steer- ing bearings 0, 0. Adjust: Clutch lever free play Adjustment steps: Loosen the locknut , Turn the adjuster in or out until the specified free play is obtained. Before reassembling, wash all parts in clean gasoline. Periodic Oil Change: L 2.
Lower cowlings Left and right Muffler assembly stay 1. Oil ring end Lower 2nd ring end 6. Install the indicator lights as shown. Oil should not normally be visible on the shock absorber shaft. Never try to pry out the piston. Clutch switch Disconnect the clutch switch coupler from wire harness. Torque specifications for special components or assem- 12mm blies are included in the applicable sections of 14 mm 10 mm this book.
Check: Roller operation Push the roller to arrow direction. Use solvents on internal brake component. Use the Cam Chain Cutter. Remove: Bolt Arms - Bottom 4. Inspect: Radiator core Obstruction + Blow out with compressed air through rear of the radiator. Securely support the motorcycle so there is no danger of it falling over. Always use a new gasket.
Replace the piston seals whenever a caliper is disassembled. Internal parts should be lubricated with brake fluid when installed. Simply print out the pages you need or print the entire manual as a whole! Install: Bolts brake caliper Bolts brake caliper : 35 Nm 3. Remove: Shift arm Crankcase cover Left 11. Spark plug cap resistance Remove the spark plug cap.
Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. Disconnect: Fan motor coupler 8. Main switch Disconnect the main switch coupler from the wire harness. Molybdeum Disulfide Oil install the intake camshaft. Cover the piston with a rag. Eliminate: Carbon deposit from combustion chamber Use rounded scraper.
If the valve seat width is out of specification, reface and lap the valve seat. You can also download it to your tablet or smart phone if required. Check: Brake lever operation A softy or spongy filling + Bleed brake system. Replace the pad shim if the pad replacement is required. Use care so that piston does not cause injury as it is expelled from the cylinder.
Torque specifications for special components or assem- blies are included in the applicable sections of this book. Valve Seat Width Intake 0. Connect the Pocket Tester n x 1 k to the spark plug cap. Lubricate: Bearings Lithium-Soap Base Grease 1. Bolts Handlebar Boss : 23 Nm 2.
Using this repair manual is an inexpensive way to keep your vehicle working properly. Use only genuine Yamaha parts for all re- placements. Lubricate: Bearings Lithium - Soap Base Grease 2. Remove: Shift arm Crankcase cover Left 2. Disconnect: Thermo unit lead Thermo switch lead 8.